Fraunhofer IPMS is introducing a new technology called Li-Fi Grathus, which “transmits data via light instead of cable or radio waves”. The system delivers gigabit-speed performance and can send and receive data simultaneously.
It operates reliably and with near-zero latency, even in environments where traditional wireless systems reach their limits. Thus, Li-Fi Grathus enables flexible, reliable, and truly real-time industrial communication.
Modern industrial facilities require machines, sensors, and control systems to communicate with one another fast and reliably. Traditional wired connections are often inflexible, and wireless solutions are susceptible to interference.
Li-Fi Grathus, developed by the Fraunhofer Institute for Photonic Microsystems IPMS, addresses this challenge. The new technology uses light for data transmission (“Li-Fi” stands for “Light Fidelity”), providing a wireless connection that does not rely on radio waves.
With data rates of 1 Gbit/s or more and a range of up to 10 meters, the system is suitable for many industrial applications.
A key advantage is its extremely short and predictable delay, also called deterministic latency, of less than 100 nanoseconds. This allows for truly real-time data transmission, which is crucial for robotics and precise machine control.
High-speed, reliable, and trouble-free
Li-Fi Grathus uses light signals instead of radio waves, giving it a key advantage: immunity to electromagnetic interference (EMI), which is common in industrial environments.
The system also supports full-duplex communication, transmitting and receiving simultaneously, which ensures uninterrupted data flow and prevents any time loss.
It can be seamlessly integrated into existing systems and networks without major modifications and supports common industrial standards, such as Profinet, EtherCAT, EtherCAT G, Sercos III, and the new Time Sensitive Networking (TSN).
In addition to Ethernet and Gigabit Ethernet, it supports USB 3.0/3.1 and customer-specific interfaces. An additional side channel with 1 Mbit/s supports management, diagnostics, and safety signals.
User-friendly design for industrial applications
In addition to performance, ease of use is crucial in practical industrial settings. Li-Fi Grathus excels in this regard through:
- Easy installation: Unlike complex optical systems such as free-space setups, which require time-consuming alignment, or costly solutions like beam steering or adaptive optics, Li-Fi Grathus can be installed and operated flexibly without any adjustments.
- Innovative, patented multi-path lens: Allows higher transmission power and simple manual alignment.
- Eye-safe operation: Laser Class 1 ensures safe use.
- Robust design: Thermally stable, compact, plug-and-play design with metal housing protects the technology in everyday industrial use.
- High flexibility: Supports versatile deployment across a wide range of applications.
Wide range of applications
With its reliable, real-time communication between control, sensor, and actuator systems, Li-Fi Grathus is ideal for applications that require fast, wireless data transmission. Typical use cases include:
- Industrial automation
- Robotics
- Motion control (precise machine movement)
- Retrofitting of existing systems
- Backhaul and backbone connections for Wi-Fi and cellular access points
- Logistics systems, for example, shelving and warehouse solutions
- Large rotating machinery
- High-bandwidth channels for uploading and downloading sensor data in automated guided vehicles (AGVs)
Wireless connectivity offers significant advantages, especially in flexible production environments, where machines are frequently reconfigured without compromising deterministic performance.
It also ensures reliable operation in metallic environments, which are challenging for traditional radio technologies and can lead to failures.
Dr. René Kirrbach, group leader for Li-Fi at Fraunhofer IPMS, says: “The Li-Fi Grathus builds on more than 15 years of Li-Fi expertise at Fraunhofer IPMS.
“Our latest development provides fast, secure, real-time optical wireless communication for industrial applications and is compatible with numerous industrial Ethernet standards. Its robust design makes it ideal for demanding industrial environments.”
Availability as an evaluation kit
The Li-Fi Grathus is available as an evaluation kit. This “ready-to-use” set enables the easy replacement of a wired 1 Gbps Ethernet connection with an optical link via plug-and-play, while also allowing testing of the technology’s basic functions in practice.
The kit includes two Grathus modules, two Ethernet cables, a power supply, and a user manual, and is available directly from Fraunhofer IPMS.
